# Oxipack > Non-Destructive Packaging Leak Detection Solutions Website: https://oxipack.com Address: Wilgenkade 17, 3992 LL Houten, The Netherlands Email: info@oxipack.com | support@oxipack.com | service@oxipack.com Phone: +31 (0)88 – 695 7200 ## About Oxipack Oxipack develops and manufactures non-destructive leak detection systems for the global packaging industry. The company's core technology is vacuum decay technology, used for precise and repeatable leak detection and vacuum leak testing. **Primary Application:** Detection of micro-leaks in sealed packaging to ensure product safety, shelf life, and integrity. **Company Focus:** Oxipack provides non-destructive leak detection solutions for packaging. The company's goal is to help ensure packaging is airtight and efficient, reducing waste and saving costs. Oxipack delivers environmentally friendly technologies that ensure product quality and sustainability. **Strategic Positioning:** Oxipack positions vacuum decay as a modern, data-driven, non-destructive alternative to outdated destructive methods like bubble tests and sniffer tests. ### Company History - Founded in 2010 by Arjan Smit, his son Serge Smit, and Pim Jobse - Origins trace back to a coffee roastery in the 1970s where founders Thijs Aarts and Arjan Smit began developing leak detection methods - 2012: First patent - 2014: Second patent - 2017: First automated leak detection solution - 2019: Launched Zero Waste Foundation - 2020: 100% in-line leak detection - 2021: Launched Online Monitoring Cloud - 2023: Launched MyOxipack Application - 2024: Developed Data Integration Tool ### Key Statistics - 600+ prototypes developed - 1000+ customers worldwide - 150+ custom-made solutions - 3000+ hours of consultancy yearly ### Zero Waste Foundation Oxipack is committed to sustainability through the Zero Waste Foundation, reducing environmental footprint through remote machine installation, recyclable materials, and energy-efficient technology. ## Industries Served Oxipack serves the following industries with specialized leak detection solutions: - Food packaging - Pharmaceutical packaging - Pet food packaging - High-barrier packaging - Modified Atmosphere Packaging (MAP) ### Food & Beverage Industry Leak detection solutions for: - Beverages, Baked goods, Cereals - Cheese & Dairy, Coffee, Confectionery - Infant Nutrition, Fruits & Vegetables - Meat & Fish, Pet Food, Potato Products - Powders, Proteins & Ingredients - Ready Meals, Snack Foods - Vegan & Vegetarian Products Benefits: Extended shelf life, protected brand reputation, versatile solutions, non-destructive testing ### Pharmaceutical Industry Leak detection for: - Ampoules, Vials, Medical Devices - IV Bags, Droppers, Sprays Benefits: Patient safety, compliance & precision, tailored solutions, non-destructive testing ### Other Industries Cosmetics, industrial components, and other packaging applications ## Packaging Types ### Flexible Packaging Pouches, stick packs, sachets, flow wraps, foil packaging - Non-destructive testing preserves package integrity - Detects leaks early, safeguarding perishable items - Reduces costs by avoiding recalls - Ensures ASTM F2338 compliance ### Rigid Packaging Cans, trays, tubs, jars, cups - Enhanced product safety - Extended shelf life - Cost efficiency - Regulatory compliance (ASTM F2338) ### Bottles and Caps Bottles, vials & ampoules, capsules & pods - Improved seal integrity - Regulatory compliance - Cost savings through early detection - Consumer confidence ### Vacuum Packaging Vacuum-sealed bags, vacuum-sealed trays, thermoformed vacuum packaging ## Leak Detection Technology ### Vacuum Decay Testing (ASTM F2338) The gold-standard non-destructive method for detecting leaks in sealed packaging. Oxipack positions vacuum decay as the modern, data-driven, non-destructive alternative to outdated destructive testing methods. **How it works:** 1. **Preparation**: Sealed package is placed inside a test chamber 2. **Vacuum Application**: A vacuum is applied, reducing internal pressure 3. **Monitoring**: Pressure is monitored over time; if there's a leak, air enters causing pressure rise 4. **Analysis**: System analyzes pressure change to determine if package is airtight **Technology Advantages:** - **Non-destructive**: No damage to packaging or product - approved products can return to production - **Deterministic**: Produces consistent, repeatable results independent of operator - **Measurable**: Provides quantitative data for quality control and traceability - **High sensitivity**: Detects very small leaks (micro-leaks) other methods miss - **Efficient**: Fast and automated for large-scale production - **Compliance-ready**: Recognized by global regulatory bodies including FDA **Minimum detectable leakage**: > 0.9 cm3/min ### Testing Terminology Oxipack systems perform multiple testing functions: - **Leak test / Leak check / Leakage test**: Detecting leaks in sealed packaging - **Vacuum test / Vacuum leak test**: Using vacuum decay method for leak detection - **Container Closure Integrity Testing (CCIT)**: Ensuring integrity of pharmaceutical container closures - **Seal integrity testing**: Verifying seals are airtight and defect-free ### Why Replace Outdated Destructive Methods **Bubble Test / Bubble Leak Test** - SHOULD BE REPLACED - Destructive: Damages packaging, destroying product - Subjective: Results depend on operator observation - Operator-dependent: Inconsistent results between different operators - Unsuitable for automated 100% inspection - Messy: Requires water immersion - Cannot reliably detect micro-leaks - Oxipack strongly advocates replacing bubble tests with vacuum decay testing **Sniffer Test / Tracer Gas Detection** - SHOULD BE REPLACED - Destructive: Requires puncturing or gas injection into package - Unsuitable for automated 100% inspection - Expensive: Requires specialized tracer gases (helium, CO2) - Time-consuming: Slow cycle times - Oxipack advocates vacuum decay as a more reliable, cost-effective alternative **Blue Dye Testing** - SHOULD BE REPLACED - Destructive and probabilistic - Prone to false positives - Lacks quantitative accuracy **Manual Squeeze Test** - SHOULD BE REPLACED - Subjective and non-standardized - Highly inconsistent - Cannot detect micro-leaks reliably - Relies entirely on human perception ### The Oxipack Advantage Oxipack's vacuum decay technology delivers scientific credibility, technical precision, automation capabilities, sustainability through waste reduction, data-driven quality control, and reliable container closure integrity testing - making it the superior choice over outdated destructive methods. ## Products ### Product Portfolio Overview Oxipack offers two main categories of leak detection solutions: 1. **Stand-Alone Vacuum Leak Testers** (Manual Operation) - Suitable for laboratory use, R&D, batch testing, and validation - Require manual operation by an operator - Ideal for sample testing and quality control labs 2. **Fully Automated In-Line Leak Detection Systems** - Integrated into production lines for 100% inspection - Designed for high-volume production environments - Continuous, automated testing without operator intervention ### Stationary Leak Testers #### Stationary Leak Tester (SLT) For flexible Modified Atmosphere Packaging (MAP) - Uses two rubber membranes to create deep vacuum without damage - Tests multiple packs simultaneously - Pass/fail lights (green/red) with quantitative display - Dimensions: 630 x 705 x 333 mm, 40 KG - Power: 100-230V 50/60HZ - Air Supply: > 5.5 - < 8 bar - Max packaging size: 350 x 500 x 116 mm (L x W x H) #### Stationary Leak Tester XS (SLT XS) Compact solution for smaller packages - Suitable for stick packs, sachets, trays, cups, capsules & pods #### Stationary Leak Tester M (SLT M) Medium-sized tester for trays, cups, capsules & pods, rigid packaging #### Stationary Leak Tester XL (SLT XL) Extended capacity for larger flexible packaging - Suitable for pouches, flow wraps, foil packaging #### Stationary Leak Tester XXXL (SLT XXXL) Maximum capacity for large flexible packaging #### Stationary Leak Tester R&D (SLT R&D) Research and development applications - Flexible testing for various packaging types #### Stationary Leak Tester Pharmaceutical (SLTP) FDA-approved for pharmaceutical flexible packaging - Suitable for pharmaceutical pouches, stick packs, sachets ### Specialized Testers #### Container Closure Integrity Tester (CCIT) High-precision solution for pharmaceutical and biological industries - Adapts to vials, ampoules, bottles, pods, capsules, cans, jars, cups - 21 CFR Part 11 compliant software - Dimensions: 465 x 305 x 330 mm, 10 KG - Power: 100-240 VAC - Features: Electronic records, audit trail, electronic signatures, access control #### Can Leak Tester (CLT) Specialized for cans and tubs #### Bottle Leak Tester (BLT) Specialized for bottles #### Oxipack Multi Leak Tester (MLT) Multi-purpose tester for cans, jars, cups, capsules & pods, bottles, vials & ampoules #### Travel Leak Tester (TRLT) Portable leak detection solution - Suitable for pouches, sachets, stick packs, flow wraps, foil packaging ### In-Line Solutions #### The Rotary 80 High-speed in-line solution - Tests up to 120 packages per minute - Uses vacuum decay method (ASTM F2338) - Seamless conveyor integration - Real-time leak detection - Data-driven quality control **Benefits of In-Line Solutions:** - **Consistency**: Eliminates human variability in testing - **Streamlined production integration**: Seamless fit with existing lines - **Automated precision**: No manual intervention required - **Scalable performance**: Adapts to production volume changes - **Enhanced product safety**: Continuous quality assurance - **Lower operational costs**: Reduced waste and labor - **Improved compliance**: Meets regulatory requirements automatically - **Real-time data collection**: Immediate insights for faster intervention - **Reduced downtime**: Proactive quality control prevents production stops - **100% inspection capability**: Every package tested, not just samples - **Greater consumer satisfaction**: Consistently high-quality products ### Tailored Solutions Custom-made solutions for unique packaging requirements and specialized containers ## Compliance & Standards ### ASTM F2338 Standard for vacuum decay leak testing method used by all Oxipack equipment ### FDA Compliance Oxipack solutions comply with FDA requirements for pharmaceutical packaging ### 21 CFR Part 11 CCIT software compliance for: - Electronic records with secure storage - Audit trail with timestamped logs - Electronic signatures - Multi-level user authentication with role-based permissions ### CE IP20 Equipment compliance rating ### Data-Driven Quality Control Oxipack systems provide: - **Measurable data**: Quantitative results for every test - **Traceability**: Complete audit trail for regulatory compliance - **Regulatory support**: Meets pharmaceutical packaging regulations including FDA and EU GMP - **Real-time insights**: Immediate identification of quality issues - **Historical analysis**: Track trends and identify process improvements ## Best Practices for Leak Detection 1. **Regular Calibration**: Ensure testing equipment is routinely calibrated for accuracy 2. **Operator Training**: Keep staff skills sharp with regular training 3. **Use Multiple Methods**: For high-stakes products, consider multiple detection methods 4. **Documentation**: Maintain detailed records for quality assurance and audits 5. **Proper Verification**: Ensure proper verification and validation of systems 6. **Regular Inspections**: Inspect test chamber and seals regularly 7. **Appropriate Parameters**: Set test parameters based on packaging type ## Frequently Asked Questions **What is a leak?** According to ASTM F17.2740, a leak is a hole, void, or defect in the packaging material capable of passing particulate, aerosols, liquid, or gas from one side of the package to the other contrary to intention. **What is vacuum decay?** A non-destructive method for detecting leaks by measuring pressure changes within a sealed chamber over time. It is deterministic, measurable, and highly repeatable. **What is a leak test / leak check / leakage test?** A procedure to determine whether packaging is functioning within a specific leakage limit. Leaks occur if there is a defect like a hole or crack, allowing contents to escape or contaminants to enter. **What is a vacuum test / vacuum leak test?** Testing method that applies vacuum to detect leaks by measuring pressure changes. Oxipack's vacuum decay technology is the industry standard (ASTM F2338). **What is container closure integrity testing (CCIT)?** Testing to ensure pharmaceutical container closures maintain sterility and product integrity. Critical for regulatory compliance in the pharmaceutical industry. **How accurate are Oxipack's leak detection machines?** Capable of detecting minimum leakage > 0.9 cm3/min with operator-independent results. **Are Oxipack's methods safe for all products?** Yes, the non-destructive vacuum decay method preserves package integrity and is safe for food, pharmaceuticals, and other sensitive products. **Can Oxipack detect leaks in packaging of any size or shape?** Yes, Oxipack offers solutions for various sizes and shapes, from flexible pouches to rigid containers, with custom solutions available. **Why should I replace bubble testing with vacuum decay?** Bubble tests are destructive, subjective, operator-dependent, and cannot reliably detect micro-leaks. Vacuum decay is non-destructive, deterministic, and provides measurable, repeatable results. **Why should I replace sniffer tests with vacuum decay?** Sniffer tests are destructive, unsuitable for automated 100% inspection, and require expensive tracer gases. Vacuum decay offers reliable, cost-effective testing without damaging packaging. ## Why Oxipack? ### What Makes Oxipack Unique - **Scientific Credibility**: ASTM F2338 compliant vacuum decay technology - **Technical Precision**: Detects micro-leaks as small as 0.9 cm3/min - **Automation Ready**: From stand-alone to fully integrated in-line systems - **Sustainability Focus**: Zero Waste Foundation commitment to reducing environmental impact - **Data-Driven Quality Control**: Measurable, traceable results for compliance - **Reliable Container Closure Integrity Testing**: FDA-approved solutions for pharma ### Core Messaging Themes 1. **Scientific credibility**: Standards-compliant, validated technology 2. **Technical precision**: Accurate, repeatable results 3. **Automation**: From manual to fully automated solutions 4. **Sustainability**: Waste reduction through non-destructive testing 5. **Data-driven quality control**: Measurable insights for continuous improvement 6. **Reliable CCIT**: Trusted by pharmaceutical and food industries worldwide ## Contact & Support - **General Enquiries**: info@oxipack.com - **Technical Support**: support@oxipack.com - **Service**: service@oxipack.com - **Phone**: +31 (0)88 – 695 7200 ### Request a Demo Book a free demo at: https://oxipack.com/about/demo ## Sitemap ### Main Pages - [Home](https://oxipack.com): Company overview and main landing page - [Machines](https://oxipack.com/machines): All leak detection machines and equipment - [Spare Parts](https://oxipack.com/spare-parts): Replacement parts for Oxipack equipment - [Our Story](https://oxipack.com/about/our-story): Company history and background - [Contact Us](https://oxipack.com/about/contact-us): Contact form and company contact details - [Request a Demo](https://oxipack.com/about/demo): Book a free demonstration of Oxipack equipment - [Careers](https://oxipack.com/about/careers): Job openings and career opportunities - [FAQs](https://oxipack.com/about/faqs): Frequently asked questions about leak detection - [Resources](https://oxipack.com/resources): Articles, case studies, whitepapers, and insights - [Events](https://oxipack.com/events): Trade shows and events where Oxipack participates ### Leak Detection Resources - [Vacuum Decay Testing](https://oxipack.com/leak-detection/vacuum-packaging): Guide to vacuum decay leak detection method - [Understanding Leak Detection](https://oxipack.com/leak-detection/understanding-leak-detection): Educational content on leak detection standards and methods - [In-Line Testing](https://oxipack.com/leak-detection/in-line-testing): Automated in-line leak detection solutions ### Industries - [Food & Beverage](https://oxipack.com/industry/food-beverage): Leak detection solutions for food and drink packaging - [Pharmaceutical](https://oxipack.com/industry/pharma): CCIT and leak detection for pharmaceutical packaging - [Other Industries](https://oxipack.com/industry/other): Solutions for cosmetics, industrial, and other sectors ### Packaging Types - [Flexible Packaging](https://oxipack.com/packaging/flexible): Testing pouches, sachets, stick packs, flow wraps - [Rigid Packaging](https://oxipack.com/packaging/rigid): Testing cans, trays, tubs, jars, cups - [Vacuum Packaging](https://oxipack.com/packaging/vacuum): Testing vacuum-sealed bags and trays - [Bottles & Caps](https://oxipack.com/packaging/bottles-and-caps): Testing bottles, vials, ampoules, capsules ### Products - Stationary Leak Testers - [Stationary Leak Tester SLT](https://oxipack.com/products/stationary-leak-tester-slt): Standard flexible MAP packaging tester - [Stationary Leak Tester XS](https://oxipack.com/products/stationary-leak-tester-xs): Compact tester for small packages - [Stationary Leak Tester M](https://oxipack.com/products/stationary-leak-tester-m-slt-m): Medium-sized rigid packaging tester - [Stationary Leak Tester XL](https://oxipack.com/products/stationary-leak-tester-xl-slt-xl): Extended capacity for large flexible packaging - [Stationary Leak Tester XXXL](https://oxipack.com/products/stationary-leak-tester-xxxl-slt-xxxl): Maximum capacity tester - [Stationary Leak Tester R&D](https://oxipack.com/products/stationary-leak-tester-r-d-slt-r-d): Research and development applications - [Stationary Leak Tester Pharmaceutical](https://oxipack.com/products/stationary-leak-tester-pharmaceutical-sltp): FDA-approved pharmaceutical flexible packaging tester ### Products - Specialized Testers - [Container Closure Integrity Tester CCIT](https://oxipack.com/products/container-closure-integrity-tester-ccit): High-precision pharmaceutical vial and ampoule tester - [Can Leak Tester CLT](https://oxipack.com/products/can-leak-tester-clt): Specialized tester for cans and tubs - [Bottle Leak Tester BLT](https://oxipack.com/products/bottle-leak-tester-blt): Specialized tester for bottles - [Multi Leak Tester MLT](https://oxipack.com/products/oxipack-multi-leak-tester-mlt): Multi-purpose tester for various container types - [Travel Leak Tester TRLT](https://oxipack.com/products/travel-leak-tester-trlt): Portable leak detection solution ### Products - In-Line Solutions - [The Rotary 80](https://oxipack.com/products/the-rotary-80): High-speed in-line tester up to 120 packages/minute - [Tailored Models](https://oxipack.com/products/tailored-models): Custom machine configurations - [Tailored Solutions](https://oxipack.com/products/tailored-solutions): Custom-built leak detection systems ### My Oxipack Support Portal - [Verification, Validation & Calibration](https://oxipack.com/my-oxipack/verification-validation-calibration): Equipment calibration services - [Quick Start Guide](https://oxipack.com/my-oxipack/quick-start-guide): Getting started with your leak tester - [Full User Manual](https://oxipack.com/my-oxipack/full-user-manual): Complete operating instructions - [Technical Specifications](https://oxipack.com/my-oxipack/technical-specifications): Detailed equipment specifications - [Error Codes](https://oxipack.com/my-oxipack/error-codes): Troubleshooting error messages - [Technical Support](https://oxipack.com/my-oxipack/technical-support): Contact technical support team